Decent Engineering Metal Contracting Co. LLC
Decent Engineering Metal Contracting Co. LLC

Steel Fabrication

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Fabrication

Web of built-up members are made of two web plate segments that are butt welded using full penetration welds. Flanges of built-up members that are made of two or more plate segments are connected by using full penetration butt welds. Built-up members are made of two flanges and one (tapered or constant depth) web that are assembled and continuously fillet welded, on one side only, in an Auto Welding Machine, using a Submerged Arc Welding process to produce semi-fabricated members. The desired lengths of hot rolled sections are achieved by cutting 12m long pieces or by perpetually welding pieces. Perpetual welds are full penetration butt welds.

Hot Rolled members are cut to length and holes are punched in them or drilled using an automatic beam processor to produce semi-fabricated members. Semi-fabricated built-up or hot rolled members are then fitted with end plates, stiffener plates, gusset plates etc. (as required) and then manually welded to produce fabricated members.

Sand Blasting & Painting

Fabricated built-up and hot rolled members are shot blasted to Swedish standards up to SA 2.5 all built-up and hot rolled sections are painted epoxy, alkyd, PVDF or galvanized as per customer specification. Surface preparation (SA 2.5) typically specified for high performance coating for conditions like chemical spills and fumes, high humidity and proximity to salt water. Furthermore, as per specification, hot rolled sections are painted with the help of state-of-art automatic painting machine.

Steel Fabrication Procedures:

  • Material Selection: Choose suitable steel grades based on project requirements for strength, durability, and corrosion resistance.
  • Cutting: Employ precision cutting methods like laser or plasma to shape steel accurately and efficiently.
  • Forming: Utilize bending machines to shape steel plates and sections into desired configurations.
  • Welding: Perform skilled welding techniques such as MIG, TIG, or arc welding to join steel components securely.
  • Surface Preparation: Implement processes like shot blasting or sanding to prepare steel surfaces for finishing.
  • Assembly: Assemble fabricated steel components into subassemblies or complete structures according to engineering drawings.
  • Quality Control: Conduct rigorous inspections at each stage to ensure dimensional accuracy and structural integrity.
  • Finishing: Apply protective coatings like paint or galvanizing to enhance aesthetics and prevent corrosion.

Procedure Flow Chart

Decent Engineering Metal Contracting Co. LLC
Decent Engineering Metal Contracting Co. LLC

DUBAI ADDRESS

Decent Engineering Metal Contracting Co. LLC.

Branch Office:

P.O. Box 38376 Dubai,

United Arab Emirates

Fax:  +971 4 340 9581

AJMAN ADDRESS

Decent Engineering Metal Contracting Co. LLC.

Head Office:

P.O. Box 8354 Ajman,

United Arab Emirates

Fax:  +971 6 748 0715

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